Kopperlink Platform MES – Connected Performance for the Automotive Industry
Meeting the extreme demands of automotive production In the automotive industry, every minute of downtime costs thousands of euros and every error can trigger a vehicle recall or a disruption in the supply chain. Kopperlink Platform MES gives you total control of your production lines: real-time monitoring, digital instructions tailored to each model, full traceability, and instant coordination between teams.
Key Benefits
Unplanned downtime reduction
Continuous monitoring of TRS/OEE with automatic alerts when slowdowns, incidents, or process deviations are detected. Fewer losses in Just-in-Time (JIT) cadence and on-time OEM deliveries.
Zero documentation errors
Workstation display of instructions, assembly diagrams, and control sheets always up to date, based on VIN, model, or variant.Drastic reduction in assembly errors and rework.
Full traceability of every part and operation
Automatic recording of all steps, machine parameters, quality checks, and interventions.IATF 16949 compliance and instant response to any customer audit or regulatory request
Immediate response to shop-floor issues
Digitalization of maintenance, quality, or supply requests with direct assignment to the relevant teams. Reduced Mean Time To Repair (MTTR) and maintained Lean flow.
Results Observed
-50%
unplanned downtime with intelligent monitoring & alerts.
+25%
productivity through flow optimization and reduced idle time.
-47%
human errors via centralized documentation & VIN-specific instructions.
+100%
customer confidence thanks to full IATF 16949-compliant traceability.
Practical Applications
Dynamic variant management
specific instructions displayed according to model, engine, equipment, or special series.
Real-time monitoring of critical stations
welding, painting, torqueing, installation of safety components.
Preventive maintenance support
PLC alerts to anticipate wear on robots and conveyors.
Enhanced quality control
measurement traceability, instant detection of deviations, and automatic blocking in case of non-compliance.
Compatible with Just-In-Time and Lean Manufacturing environments.
Rapid deployment without stopping production.
Simple interface, immediately usable by operators.
Native integration with existing PLCs and systems (Siemens, Schneider…).
Business model suited to both single-line plants and multi-unit sites.
Built-in traceability with automatic historical logs for audits and quality reviews
